PETG Filament Maker from Plastic Bottle Without Arduino

Credit: https://**********.com/models/99205?appSharePlatform=copy

WITHOUT ARDUINO, this is very good for me, thanks to mirabatek who created this https://youtu.be/x4m1Mw_Ez4A?si=MecguziqywZW9a7X

https://youtu.be/aNb330NZRLo?si=TEhiwB9PRXohuZYE

Here you can see the new machine in operation:Assembly Instructions:You can find an instruction video with assembly here: Part 1, Part 2.Bottom:1. Print and cleanup all printable parts2. Install rubber feet to the bottom case• 4x Rubber Foot• 4x M3 Nut• 4x M3x8mm Screw3. Join the left and right bottom case together• 2x M3 Nut• 2x M3x8mm Screw• 2x M3 Washer4. Install power supply• 2x M3x6mm Screw• 2x Washer5. Prepare main socket and power switch module• Length of the wires should be about 18cm• Two additional ground wires will be connected to the Al profiles6. Install main socket and power switch module• 2x M3x10 Countersink Screw• 2x M3 Nut• 2x M3 Washer7. Prepare wires for motor speed controller and thermostat• (+)/(-) wires … power supply → motor speed controller … 45cm, AWG18• (+)/(-) wires … power supply → terminal block … 35cm, AWG18• (+)/(-) wires … motor speed controller → motor … 55cm, AWG18• (+)/(-) wires … thermostat → terminal block … 14cm, AWG18• 2x (+) wires … thermostat → terminal block … 18cm, AWG188. Connect cables to power supply9. Cover terminal block on power supply with terminal cover10. Connect cables to motor speed controller11. Mount the motor speed controller to the base body12. Glue the terminal holder with terminal blocks (5-port, 5-port, 2-port) to the base body with double-sided tape13. Connect +/- cables from power supply to terminal block14. Exchange K type thermocouple for a smaller version (3x15mm)• Modify the back of the thermostat case to connect thermocouple wires without tension15. Connect cables to thermostat16. Push the thermostat to the base body17. Connect cables from thermostat to the terminal block18. Install 40mm side panel fan and connect it to the terminal block• 4x M3x30mm Countersink Screw• 4x M3 Nut• 4x M3 Washer19. Connect cartridge heater to the terminal block20. Organize all cables21. Cut threads into the Al profiles from the side (if you want to mount side feet and handle)22. Clear the paint/anodized surface to have good contact for ground wires23. Mount the Al profiles into the body• 10x M5x12mm Screw• 10x M5 Nut + TNut_3030_M524. Connect ground wires to the Al profiles• 2x M5x10mm Screw• 2x M5 Nut + TNut_3030_M5• 2x M5 Big Washer25. Mount side holders• 2x M5x12mm Screw• 2x M5 Nut + TNut_3030_M5• 2x M3x10mm Countersink Screw• 2x M3 Nut

Top:1. Screw big gear and spool side to the spool cylinder• 16x 3.5x20mm Screw2. Install Cover Plate 1• 2x M5x12mm Screw• 2x M5 Nut + TNut_3030_M53. Push the bearings into Motor and Bearing Plates• 2x Bearing 608ZZ4. Mount Motor and Bearing Plate (don't tighten the screws)• 5x M5x12mm Screw• 5x M5 Nut + TNut_3030_M55. Mount motor• 4x M3x10mm Countersink Screw6. Mount motor lock mechanism• 1x M3x15mm Screw• 1x M3 Nylon Lock Nut• 1x M3 Washer7. Mount small gear to the motor• 1x M3x10mm set screw• 1x M3 Nylon Lock Nut8. Install the spool• 1x 125mm M8 threaded rod• 2x M8 Nut9. Glue together two parts of the fan mount10. Screw the 4020 fan to the fan mount• 3x Nut M3• 3x Screw M3x25mm• 3x Washer M311. Install the fan mount to the body and connect the fan to the terminal block• 2x M5x12mm Screw• 2x M5 Nut + TNut_3030_M512. Assemble heater block holder and install heater block• 1x V6 Nozzle drilled 1.7mm• 1x V6 Heater block• 1x L-shape holder 30x30mm• 1x Al plate 110x30 mm• 6x M5x12mm Screw• 4x M5 Nut + TNut_3030_M5• 2x M5 Nylon Lock Nut• 2x M5 Washer13. Install cartridge heater and thermocouple into the heater block14. Assemble and install strip holder• 2x M5x12mm Screw• 2x M5 Nut + TNut_3030_M515. Install Cover Plate 2• 2x M5x12mm Screw• 2x M5 Nut + TNut_3030_M516. Connect motor to the speed controller

In my case, the polarity is opposite to that indicated on the motor to have the correct rotation direction. In case the direction is not as you want, switch the polarity.17. Mount motor cover• 4x M3x6mm Screw18. Mount handle and feet• 4x M8x20mm Screw19. Add steel cord• 1x Approximately 40 cm steel cord 1mm in diameter• 1x Screw terminal• 1x Clip for steel cord (can be substituted with screw terminal)20. Wrap wires to motor and heater block (optional)• 2x Approximately 20cm of woven wire wrap 5mm diameter

Electronics:Here is the schematic of the electronics:Bill of Materials:• Base• 1x Bottom_Case_Right_EdgeCircles.stl (115g)• 1x Bottom_Case_Left_EdgeCircles.stl (93g)• 1x Side_Holder.stl (6g)• 2x Foot.stl (2x6g)• 1x Handle.stl (25g)• 4x rubber foot• 14x M3 Nut• 10x M3 Washer• 6x M3x8mm Screw• 4x M3x10 Countersink Screw• 4x M3x30mm Screw• 2m AWG18 red wire• 2m AWG18 black wire• 20cm of brown, blue, yellow/green wire• 2x ground connection• 2x Al profile 3030, length 300mm (Black 3030 Al profile or Silver 3030 Al profile)• 12x M5x12 Screw• 2x M5x10 Screw• 14x M5 Nut• 4x M8x20mm Screw• 2x M5 Big Washer• 14x TNut_3030_M5.stl

• Spooler• Body• 1x Motor_Plate.stl (25g)• 1x Bearing_Plate.stl (40g)• 1x Distance_Ring_1.stl (<1g)• 1x Distance_Ring_2.stl (<1g)• 2x Washer.stl (<1g)• 2x Bearing 608ZZ (i.e. Bearing 608ZZ)• 5x M5x12mm Screw• 5x M5 Nut• 5x TNut_3030_M5.stl• Motor• 1x Gear Reduction Motor with 8mm diameter and 25mm length D-shape shaft, 6 or 10 rpm, (i.e Gear Reduction Motor - Package A)• 1x Gear_17_Teeth.stl (8g)• 1x Set screw M3x10mm• 2x Nylon Lock Nut M3• 1x Motor_Mount_Front.stl (6g)• 1x Motor_Mount_Back.stl (6g)• 4x Screw M3x10mm (flat head)• 1x Motor_Mount_Lock_1.stl (<1g)• 1x Motor_Mount_Lock_2.stl (<1g)• 1x Motor_Cover.stl (28g)• 1x M3x15mm Screw• 4x M3x6mm Screw• 1x M3 Washer• Spool• 1x Gear_55_Teeth.stl (44g)• 1x Spool_Cylinder.stl (105g)• 1x Spool_Side.stl (20g)• 16x Screw 3.5x20mm

• Cooler• 1x Fan_Mount.stl (28g)• 3x Nut M3• 3x Screw M3x25mm• 3x Washer M3• 2x M5x12mm Screw• 2x M5 Nut• 2x TNut_3030_M5.stl

• Heater Block• 1x V6 Heater Block (i.e. V6 Heater Block)• 1x V6 Nozzle drilled to 1.7mm diameter (i.e. Brass Nozzle)• 1x L-shape Holder 30x30mm (i.e. L-shape Holder)• 1x Al plate 110x30 mm based on Heater_Block_Holder_Template.stl• 1x Heater_Block_Holder_Distance_1.stl• 2x Heater_Block_Holder_Distance_2.stl• 6x M5x12mm Screw• 4x M5 Nut• 2x M5 Nylon Lock Nut• 2x M5 Washer• 4x TNut_3030_M5.stl

• Strip Holder• 1x Strip_Holder.stl (28g)• 1x Strip_Holder_Washer_1.stl (12g)• 1x Strip_Holder_Washer_2.stl (10g)• 1x Strip_Holder_Nut.stl (3g)• 2x M5x12mm Screw• 2x M5 Nut• 2x TNut_3030_M5.stl

• Covers• 1x Cover_Plate_1.stl (40g)• 1x Cover_Plate_2.stl (12g)• 3x M5x12mm Screw• 3x M5 Nut• 3x TNut_3030_M5.stl

• Electronics• 1x Power Supply Mean Well LRS-100-24 (24V, 100W)• 1x Power Socket with Switch (i.e Power Socket with Switch AC-01A)• 1x DC Motor Speed Controller (i.e. Speed Controller 5A)• 1x Thermostat for K type thermocouple (i.e. Thermostat)• 1x K type Thermocouple 3x15mm (i.e. Thermocouple)• 1x Fan 4020 24V (i.e. 4020 Cooling Fan)• 1x Blower Fan 4020 24V (i.e. 4020 Blower Fan)• 1x 50W Cartridge Heater (i.e. Cartridge Heater)• 2x 5-Port Terminal (i.e. Terminal Set)• 1x 2-Port Terminal (i.e. Terminal Set)

• Other• 1x Power_Connector_Cover.stl (6g)• 1x Terminal_Cover.stl (6g)• 1x Terminal_Holder.stl (3g)• 50cm Woven Wire Wrap 5mm diameter (i.e. Woven Wire Wrap)About 680g of filament is needed in total.